{"id":64,"date":"2017-09-27T17:43:45","date_gmt":"2017-09-27T17:43:45","guid":{"rendered":"https:\/\/joshsprojects.wordpress.com\/?p=64"},"modified":"2022-06-09T10:29:58","modified_gmt":"2022-06-09T10:29:58","slug":"desktopworkshop-age-1617","status":"publish","type":"post","link":"https:\/\/joshuamitchell.co.uk\/?p=64","title":{"rendered":"DesktopWorkshop (Age 16\/17)"},"content":{"rendered":"<p>The DesktopWorkshop is a combined 3D printer and milling machine with a switchable gear ration to change to and from 3D printing and milling modes. I built it as I needed to develop PCBs at home, as well as mill parts in different materials (namely aluminum).<\/p>\n<p>3D printers and milling machines also share the same common components, so it made no sense for me to build another machine that would take up more room in my bedroom.<\/p>\n<p><strong>Aims:<\/strong><\/p>\n<ul>\n<li>Be very affordable.<\/li>\n<li>Use only easy to obtain parts.<\/li>\n<li>Mill aluminium (and anything softer than it).<\/li>\n<li>Fast change from milling to printing.<\/li>\n<li>3D print.<\/li>\n<li>Fit on a desktop.<\/li>\n<\/ul>\n<p><strong>Price:<\/strong> It was very affordable at \u00a3115, mainly because I used a different XY mechanism. It used rack and pinion for the XY axis, with the axis being driven on one side by a stepper motor and a pinion on the other end keeping it aligned. This negated the need for it to be driven on both sides and meant I didn&#8217;t need to use expensive linear rails.<\/p>\n<p><strong>Parts:<\/strong> The machine used only hardware store and eBay&nbsp;parts, making them easy to obtain for anyone wanting to build it. The rails can also be 3D printed (one of my earlier iterations worked perfectly with them, but I upgraded to metal ones for the Big Bang Competition). The only issue is that I used my CNC router to machine the frame, however, it can just as easily be made using rectangular parts instead of interlocking parts.<\/p>\n<p><strong>Milling:<\/strong> The machine mills anything softer than aluminium perfectly, and can just about do aluminium. I attempted it only once (it had to be locked up in school for moderation for months afterwards) with the worst conditions possible. I used an ALDI &#8216;Dremel&#8217; with the flex shaft attachment which had a fair bit of runout, an 8&nbsp;flute bit (when it should&#8217;ve been single-flute), all haphazardly attached to the machine with scrap wood and clamps. Despite this, it milled it decently, but I have no doubt that if I had a proper set-up it would mill it perfectly (albeit at a low speed).<\/p>\n<p><strong>Change Speed:<\/strong> It can be changed from milling mode to 3D printing mode in about 20 seconds, however, it doesn&#8217;t have an easy method of changing from 3D printing to milling easily, so this takes about a couple minutes extra, making it a failure in this aspect.<\/p>\n<p><strong>Printing:<\/strong> It prints perfectly, but doesn&#8217;t have a heated bed so can&#8217;t print in any other&nbsp;material aside PLA.<\/p>\n<p><strong>Size:<\/strong> It is roughly 350x350x500mm, so whilst being fairly large it fits on most desktops.<\/p>\n<p>Overall, it was a decent machine. It had accomplished all of the issues I set about to resolve on paper, however, in practice it had a few underlying issues that needed more time to resolve, but with exams coming up I had to abandon the project. After exams I was too excited about the PlyBot to fix these issues, and I don&#8217;t expect that I&#8217;ll fix them anytime soon.<\/p>\n<p><iframe loading=\"lazy\" title=\"Desktop Workshop Milling a PCB\" width=\"660\" height=\"371\" src=\"https:\/\/www.youtube.com\/embed\/YnQAbV97tZ8?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p><iframe loading=\"lazy\" title=\"Desktop Workshop CNC First 3D Print\" width=\"660\" height=\"371\" src=\"https:\/\/www.youtube.com\/embed\/IA_HXWk42is?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p>UPDATE for 2019 university application:<\/p>\n<p>I highly doubt you&#8217;ll see this, but on the off chance that you&#8217;re interested enough to look, I&#8217;ve included a short explanation video below that was initially intended for a science fair. There was a time limit for the video and I kept messing up and going over it so this was probably the 50th attempt at it (with a dry throat and not much enthusiasm!) so I come off as super bored!<\/p>\n<p><iframe loading=\"lazy\" title=\"The Desktop Workshop Big Bang Competition Entry\" width=\"660\" height=\"371\" src=\"https:\/\/www.youtube.com\/embed\/Q7DcqF-NgWw?start=33&#038;feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The DesktopWorkshop is a combined 3D printer and milling machine with a switchable gear ration to change to and from 3D printing and milling modes. I built it as I needed to develop PCBs at home, as well as mill parts in different materials (namely aluminum). 3D printers and milling machines also share the same &hellip; <a href=\"https:\/\/joshuamitchell.co.uk\/?p=64\" class=\"more-link\">Continue reading <span class=\"screen-reader-text\">DesktopWorkshop (Age 16\/17)<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-64","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/posts\/64","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=64"}],"version-history":[{"count":5,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/posts\/64\/revisions"}],"predecessor-version":[{"id":174,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=\/wp\/v2\/posts\/64\/revisions\/174"}],"wp:attachment":[{"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=64"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=64"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/joshuamitchell.co.uk\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=64"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}